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Additive Manufacturing

Layer by layer to success

 

Across the foundry industry, additive manufacturing enables foundries to produce prototypes and very limited series without high tooling and storage costs. Additive manufacturing also gives designers unprecedented freedom in the design of moulds and cores. For example, HA has developed coatings with special properties that are perfectly matched to additive-manufactured moulds and cores. A specially configured 3D printer in the CoC also enables us to work more closely with our customers in this field.

The strengths of 3D printing

 Additive manufacturing

  • Makes it possible to produce complex cores and moulds
  • Only requires CAD data
  • Guarantees maximum flexibility
  • Makes it possible to combine printed and conventional moulds

Efficient innovation processes

  • Prototypes, single parts and small series can be produced cost-effectively – with no tooling costs
  • New ideas and minor modifications can be implemented and tested immediately

 Sustainable production

  • Emission-free casting with inorganic binder systems developed specifically for the 3D printing process
  • Almost no waste requiring recycling or landfill
  • Opens up a range of technological possibilities for lightweight construction

How does Additive Manufacturing work in practice?

 

  • 68 % of the users reduce the time to market period
  • Complex geometries cannot be produced conventionally 
  • Reduction of tolerances by converting core packages into more complex individual parts 
  • For the production of short and medium series up to 70,000 parts per year
  • Improvement of the properties through hatching, such as better gas permeability, better disintegration properties, etc 

 

 

 

3D Printing Binder

Advantages:

 

  • 100% inorganic, no emissions
  • High resolution
  • Good strength properties immediately after printing
  • Good decoring ability

Advantage:

 

  • Diverse application possibilities
  • Good strength properties right after printing
  • No post-treatment necessary
  • Perfect decoring

Advantage:

 

  • Versatile applications
  • Maximum accuracy and dimensional stability
  • Outstanding surface quality
  • High thermal resistance

Coatings for 3D printing

Foundries that use 3D printing for their moulds and cores can rely on products specifically developed for the process. The use of coatings specially developed for 3D printing can prevent the formation of rough casting surfaces and sand adhesion.

 

Advantage:

  • For application in iron, steel and aluminium casting
  • Avoidance of casting defects
  • Smooth surfaces
  • Application properties tailored to different printing processes

Contacts

Tel:021-60951250 / 60406701